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steam heating coils for tanks

They are engineered to fit most applications either together or individually. Finned-pipe tank heaters are easier than bare pipe units to install, remove and repair. PYPLOK® FOR HEATING COILS IN SHIP TANKS Steam Heating coils form and important component of marine cargo application, this is due to the various high viscosity cargo handled by the ships like crude oil, edible oils etc. It is not, however, recommended where even outlet air temperatures are required immediately after the coil, such as in multi-zone heating systems or where a modulating steam control valve is used to control temperature. For air-heating coils, steam is the preferred medium for heat transfer throughout much of industry. Coil source temp.= the temperature of fluid or steam that will be used in the coil to heat the tank.If steam is used in the coil and you know the pressure of steam in PSI, you may select the steam PSI instead of entering a temperature. Interested in learning more about how our industrial heating equipment can benefit your business? In flow type applications the product or fluid is heated when it constantly flows over … We realize how difficult it is to get into a tank filled with fluid to repair or replace a tank heating coil and, therefore, take extra care with this important piece of equipment. Many years of design and practical operating experience go into the process and mechanical design of every tank heating coil. It is recommended where: Two-row centifeed coils are available where (B) and (C) are required, but tandem-type coils are a better choice with freezing air temperatures. (See drawing.). steam heating coils for tanks Corrosion Resistant Exchanger For Cooling And Heating OEM-design 316l Coil Shell And Tube Heat Exchanger Cracking Tank With Steam Heating Coils For Beer Cooling Coil Pipe US $800.00-$2000 / Unit 1 Unit (Min. The U-factor is usually developed from past experience.T is a difference in temperature. A coil system from AHC can save 50-75% in comparison to a bare pipe solution. Channeling the steam from the header to the other rows in the series has the same purging effect. Centifeed coils (Type C) A centifeed coil is one plain tube—called the inner steam distribution tube—inserted in an outer finned tube. The center tube is fed with steam, which travels up this and is then discharged into the outer tube. The heating medium used is steam produced in boilers in the vessel's engine room. It is used extensively in high-temperature process applications and for “reheat” in HVAC systems. The coldest part of the coil will always have steam in sufficient quantity to overcome unequal distribution and “backfeeding” due to differing steam loads and pressure drops in adjacent tubes. APEX Engineered Products is a leading manufacturer of corrosion resistant heat transfer and process equipment solutions. centifeed coil is one plain tube—called the inner steam distribution tube—inserted in an outer finned tube. Direct steam injection involves the discharge of steam bubbles into a liquid at a lower temperature to transfer heat. QFin's Design Maximizes the heat input of a carbon or stainless steel internal heating coils and it is fully removable and replaceable. Type S coils (left) are available with opposite-end connections only. Call us today at (973) 777-0100 or contact us online to talk to our team about how American Heating Company’s Helical tank heating coils can increase your efficiency and satisfy your industrial heating needs. Price $301.92. The single-row centifeed coil can be used where air is below freezing and/or modulating control is used. (Note that the “Standard Heating Design” shown in the photo is an actual design from a large scale engineering firm. ¾O ven Heating Coils ¾Shell & Tube Heat Exchanger ¾Ve ssel With Steam Coil - Top Outlet ¾U nit Heater ¾Flat Work Ironer ¾S team Press ¾Jacketed Pressure Vessel ¾P ressure Vessel With Dimple Jacket ¾Fla sh Tank With Condensate Booster Pump ¾Multi-Coil Air Handler ¾H igh Pressure Air Coil ¾D ry Can/Calender Roll ¾Jacketed Kettle About product and suppliers: 1,377 steam heating coil products are offered for sale by suppliers on Alibaba.com, of which heat exchanger accounts for 9%, industrial heater accounts for 2%, and industrial air conditioners accounts for 1%. The heating coils are prefabricated in the form of coil blocks to reduce the necessary pipe-work in the tanks. Heating Coil for 350 Gallon Tanks in 304 SS. At American Heating Company, we take pride in designing and manufacturing durable thermal heating systems and hot oil heating system components for organizations and applications in a variety of industries. It also utilizes an oil fired boiler that heats the thermal oil, which is circulated through coils inside the tank by a pump. This makes helically wound coils much less likely to coke. Demande de devis Trouvez un représentant Contactez-nous, Solicite una cotización Busque un representante Comuníquese con nosotros, © 2020 Armstrong International Inc. All Rights Reserved, Heat Transfer Product Catalog - Quality Construction, Armstrong Steam System Solutions for Combustion Air and Heat Rate Improvements (Power), A single row delivers the required performance, Even outlet air temperatures are required over the whole coil face. The “series” feed characteristic of the tandem coil, as opposed to the “parallel” feed of the two-row centifeed coil, makes it the ideal choice for multi-row coils in freezing applications. A = area; Q = total heat input required; U = number describing the heat transfer coefficient or degree of influence of materials, agitation, viscosity and other system details. Elevated coils also make cleaning of any solidified sediments or chemicals easy. Down Draft gas burners in a immersion tube system are used to heat large tanks of +2000 gallons, Double boiler tank with PTFE (Teflon) liner or electric over-the-side and L-shaped or bottom immersion heaters. The chemistries vary and so will the heaters sheaths that are used in it. This is the simplest system. Tank heating coils are a key component of thermal fluid heating systems. This equation can be used to determine a total amount of heat energy for the whole process, but it does not take into account the rate of heat transferwhich is: 1. amount of heat energy transferred per unit time In non-flow type applications a fixed mass or a single batch of product is heated. With the use of seamless pipe and solid helically wound fins, our tank coils are built for peak performance and designed to last for decades. Ask for your railcar heating estimate specific to your product! Their ability to maximize heating power is a major reason why industries use circulation … Enter this amount at (A) in Figure 1. Equation No. Our thermal fluid heating equipment is competitively priced and offers tremendous value. Coils can be built with schedule 40 or schedule 80 tubes and can be supplied in carbon steal, stainless steal or a variety of materials. Because they play a crucial role in the heating and maintenance of large quantities of material, tank heating coils must be designed to be durable, reliable, and efficient. Choose from solid or perforated designs, and various metals (C.S., S.S., nickel, etc.). The finned tank heating coils can be built with schedule 40 or schedule 80 tubes in a variety of tube materials. The highly conductive aluminum material of QFin increases the heating surface area by 1,000% which allows for greater heating capabilities or decreased total footage of the internal coil. At ambient temperature these liquids are difficult to handle due to their high viscosity. Steam backup - dedicated steam boiler installed as a 100% backup system, which will only be in operation when the vessel is in Oil Recovery mode.. Use the Contact Us Form or call us directly at 877-763-4039 The inner tube acts as a steam tracer to keep the finned tube warm along its total length. A helically wound fin solution over a bare pipe solution has several advantages. The fluid to be heated can vary greatly from project to project and American Heating Company engineers can design tank heating coils for any of these projects, even when materials such as stainless steel must be utilized. It is estimated to cost 75% more than the AHC solution.). SX-2 U-Coils are supplied in standard lengths, varying from 18" to 60". (See drawings.). Grid Coils are used for large heating up or cooling down of larger process tanks. Other ways to heat the fuel tanks are by using thermal oil. If you want a stainless steel tube tandem, specify a P type. The size of these coils must be chosen appropriately to transfer all the power from the thermal oil boiler to the tank. With a helical coil, you can avoid these other tank heating issues. Industrial Website Design & SEO by Mannix Marketing, Inc. save 50-75% on project cost versus bare pipe here. There are actually two variations of T that will be used in calc… Pipe repair - heating coils, thermal oil pipes Heating Coils often corrode in the upper tank area, approximately ½ -1 meter (20-40 inch) beneath the tank top. 3.Interior cooling plate has better performance of heat exchanging, 4.Reasonable prices . Another significant advantage is that at AHC we do an exact thermal calculation based on your boiler or hot oil heater to create a specific solution. Give us a call at (973) 777-0100 or contact us online to request a quote based on the specific details you supply. Curious if we can build tank coils to meet your unique specifications? With the helically wound coil, you have 10-12x greater surface area per foot of pipe so you need significantly less pipe to heat the tank. 1 combines all the factors that determine the surface area of the heat transfer device.A = Q/UT. Each application has a different requirement. This type of coil is used for most applications where entering air temperatures are above 35˚F (2˚C) and steam is at constant pressure. These coils are used to heat and regulate the temperature of tanks filled with stored materials in dozens of industries, including asphalt, chemical, refinery, and more. Thermal fluid heating is more reliable, providing more consistent heating and accurate temperatures. It then travels back between the outside wall of the distribution tube and the inside wall of the finned tube to the condensate header. Tank coils are not generally used for the continuous heating or cooling of a flowing stream, but are usually applied in the heating or cooling of a liquid contained in a tank on a batch basis. There are several different ways to heat a phosphate plating tank. American Heating Company can also supply finned tube heating coils with 4 or 5 fins per inch for less viscous fluids. The heating and cooling media can flow through a coil immersed in the liquid as shown in Figure 1, or the media can be made to flow … You can also download our free brochure for information about the tank heating products we offer here at American Heating Company. Features 28" outside diameter, schedule 40 pipe rolled at 9" pitch, 3" fusible vent, 1-1/4" threaded inlet and outlet protected by 10-gauge guard. Most customers or engineering companies that use bare pipe simply put as much pipe in the bottom of the tank that they can fit, which can create other issues. This area is normally very difficult to reach, and demands the use of scaffolding from inside the tank. APEX boasts one of the most diverse product lines of any heat transfer company, including shell and tube, immersion coils, process tanks, skid systems, and many other types of … In terms of performance, hot oil systems do better than steam heating. Wondering if tank coils from American Heating Company will work for your specific application? Steam boiler with two phase heat exchanger - steam boiler provides heat to the vessels hot water loop through a steam/hot water heat exchanger. Steam Coils For Tanks. We bring you rugged, hardworking products, state-of-the-art technology, custom-engineered systems and services, and more than a century of knowledge and experience — all organized for your industry. Industrial coils can be used with steam, hot water, cooling coils, or heat transfer/exchange systems. Company information. Our standard sizes finned tube tank heating coil for hot oil service include: All of the above are finned tank heating coils that are supplied with 3 fins per inch to be able to heat viscous fluids. From tank coils and thermal fluid heaters to complete thermal fluid heating systems, we do it all. - Check the Units Converter! DOT/UN rated. If you have a need, our team of engineers can work with you to design a coil that meets your requirements – and exceeds your expectations! With decades of experience in the industry, we have the knowledge and resources necessary to provide your business with industrial heating solutions that will improve productivity and profitability. To combat this problem, our steam coil tanks come standard with high-pressure 2-inch single or multiple coils that keep liquids above freezing and the temperature constant. STEP 2 Subtract the temperature of the media to be heated from the temperature to which it must be heated. Armstrong’s line of heavy-duty steam coils is designed and manufactured to provide what you want most—long life and efficient heat transfer. Type C coils (right) are available with same-end connections only. Making decisions about coil construction and materials is a multi-step process involving many factors. This design ensures that air passing over the last row is at least 35˚F (2˚C). American Heating Company can utilize either steam or thermal fluid as the heating medium of our tank heating coils. This eliminates freezing problems caused by condensate holdup. Grid Steam Coils Process tank heaters come in a variety of shapes and sizes. Our products are used for the storing and heating of water and liquids in plumbing and heating systems and industrial processes. While there are many ways a tank coil can be built, experience has proven that in most scenarios tank coils with helically wound fins are the best way to go. Normally the heating is by way of steam produced by an oil-fired boiler and passed through coils inside the oil tank. We solve your problems and make life easier. The center tube is fed with steam, which travels up this and is then discharged into the outer tube Type P units (right) have same-end connections. The steam coil design has the ability to maintain or increase your tank temperature more efficiently, at a lower cost. Standard coils (Type S) Tandem coils (Types T and P) Boilersupplies.com supplies everything you need in your boiler room. These coils can be code stamped to ASME Secion VIII if required. Grainger's got your back. The American Heating Company standard size finned tube tank heating coils for steam service include: These coils are supplied with 3 fins per inch to be able to heat viscous fluids. They are also more compact and provide superior efficiency in product heating. In addition to the standard coils listed above, American Heating Company can build tank heating coils to meet your specific needs. ATC-2-4-20 finned tank heating coils: 340 square ft: ATC-2-6-10 finned tank heating coils: 250 square ft: ATC-2-6-20 finned tank heating coils: 500 square ft: ATC-2-6-40 finned tank heating coils: 1000 square ft: ATC-3-3-20 finned tank heating coils: 357 square ft: ATC-3-6-20 finned tank heating coils: 715 square ft: ATC-3-6-40 finned tank heating coils: 1430 square ft Quick Heat Transfer for your Tank. If steam heating coils fail ---in an emergency ,use adjacent heat including live steam in ballast water around the tank. Shop online for boiler pumps,heat exchangers, replacement parts, valves, gage glass & more! We’d be happy to partner with you to create a solution that works for your facility. American Heating Company manufactures a series of standard finned tube tank heating coils for both hot oil and steam service. When your storage or processing tank needs heating or cooling capacity that doesn't currently exist, we have the heat transfer solution for you. The amount of heat required to raise the temperature of a substance can be expressed as: Imperial Units? Part number 113058. Coils are elevated off that tank floor, transferring heat equally throughout the tank. We offer a line of bare tube tank heating coils for highly viscous Polymer tanks. You can learn more about how AHC heating coils can save 50-75% on project cost versus bare pipe here. If standard materials, styles, or sizes do not meet your requirements, we can customize our products. (See drawing.). This coil can be arranged at different heights to achieve better heating uniformity. Longitudinal fins are an alternative option, but they tend to fall short of their helical coil counterparts in a number of ways. Heating Vats and Tanks by Steam Injection. Heating Coil for 350 Gallon Tank. The coil is designed so that the total amount of steam to be condensed by the whole coil is fed into the first row in the direction of airflow. Freezing applications requiring more than one row to achieve the desired final air temperature demand this type of a coil. A 50 mm steam coil with outside diameter 60.3 mm (0.0603 m) and length 10 m with 1 bar absolute pressure and steam temperature 120 oC is submerged in an oil bath with temperature 50 oC. Electroplating involves passing articles through several process tanks so that metallic coatings can be deposited on to their surfaces. The cargo heating system consists of stainless steel, mild steel, or aluminum brass heating coils evenly distributed slightly above the tank bottom. Coil Temperature System designed to heat or cool product by steam or water. Experience has shown that the horizontally installed helically wound fin tubes have two times better heat transfer than a longitudinal horizontally installed solution. For heating a batch with an internal coil with an isothermal heating medium, following equation is applied: Area (A) = ((M.Cm)/(U.θ))*ln((T1-t1)/(T1-t2)) Heating Coil Details QFin is a bolt-on heating fin that attaches to any size pipe. Take a closer look at the photos here: helical coil vs. longitudinal coil. When no heating is done temp usually drops 1-2 deg C a day. The flow of heat into or out of the liquid, involves unsteady or transient heat transfer. Low pressure steam offers the fastest Btu/hr transfer through the heat transfer coils, and most industrial tank heaters are designed for and maximized with low pressure steam. Our specialty is in fabricating equipment using REACTIVE METAL and NICKEL ALLOY material. Steam heated coils are used to raise the temperature of these liquids, lowering their viscosity so that they become easier to pump. These coils can also be designed to fit into an existing tank manway or into any specialty tank, whether it is vertical or horizontal. Type T coils (left) have opposite-end connections. The heating system generally adopted within these tanks is a grille or coil through which oil circulates. The surface area of the coil can be calculated by multiplying the pipe … Enter this amount at (B). If you’re looking to invest in high quality industrial heating equipment for your plant or facility, you’ve come to the right place. Direct steam injection involves the discharge of a series of steam bubbles into a liquid at a lower temperature. Efficient heat transfer. Welcome to Cemline® cemline corporation® has manufactured tanks, pressure vessels, packaged water heaters, unfired steam clean generators, and replacement tube bundles to suit customer requirements since 1935. Looking for PRECISION COILS Hydronic Duct Heating and Cooling Coil, Flanged, 0.9 gpm, Required Air Flow 375 cfm (5GEM4)? When you heat raise the temp to 5 to 6 deg a day---NOT MORE. Tank coils are also extensively used in electroplating and metal treatment. Helically wound coils require only half as many coils as longitudinal coils thereby saving significant capital and installation cost. Clamp-on and Immersion heat transfer panels can be retrofitted to your existing tank at a lower cost than outside-the-tank units and are safer and more effective than traditional steam or electric tracing methods. Order) Easy online ordering for the ones who get it done along with 24/7 customer service, free technical support & more. BROWN FINTUBE® tank heating products typically use steam or hot oil. They also have a high degree of customizability, allowing for optimal performance.Circulation, or in-line, heaters are key components in thermal fluid heating. HEAT TRANSFER TUBE & COIL SIZING TECHNICAL BULLETIN TA-103A TFE and METAL QUICK ESTIMATION (BASED ON STEAM) HEAT-UP STEP 1 Determine gallons in tank. At American Heating Company, we carefully design and build our tank coils to last for many years. As your thermal utility partner, Armstrong satisfies your industry's most unique requirements. SX-2 U-Coils are especially suited for heating and cooling application where a limited amount of heat transfer is required and/or where small tanks are involved. This tutorial explains the process and the methods used, including the relevant heat transfer calculations. A helically wound fin design removes the ‘dead spots’ that occur in a longitudinal fin. Process control is easy and fast with steam, and there is essentially no lag time. This purges non-condensable gases and droplets of condensate from that part of the coil exposed to the coldest air. We’ll create a helical tank coil that’s customized to meet your needs. Other benefits of tank coils from American Heating Company include: Be sure to check out our tank heating coil FAQs for additional details and helpful information about industrial tank heating coils, their applications and more. Our engineering team has decades of experience designing custom industrial heating solutions. PLATECOIL flow patterns applied for steam provide reserve capacity to compensate for intermittent overloads during start-ups, distributing steam virtually instantaneously to all levels of the plate. In that case, leave the source temperature box empty. Steam is easy and inexpensive to move from the boiler to the point of use, and it gives up much of its energy at a constant temperature when it condenses. Not meet your unique specifications at American heating Company can also download free. Appropriately to transfer all the factors that determine the surface area of the finned heating... 35˚F ( 2˚C ) are easier than bare pipe units to install, remove repair. Life and Efficient heat transfer calculations, you can avoid these other tank heating coils the size of liquids... Cost versus bare pipe here 777-0100 or contact us online to request a quote based on specific! Tube materials quote based on the specific details you supply for air-heating coils, sizes! The chemistries vary and so will the heaters sheaths that are used to raise temperature! Substance can be built with schedule 40 or schedule 80 tubes in a longitudinal installed. Tube materials shown in the form of coil blocks to reduce the necessary in! Same-End connections of scaffolding from inside the tank longitudinal fins are an option!, gage glass & more plate has better performance of heat into or out of liquid. Of corrosion resistant heat transfer we can customize our products be used with,. Ambient temperature these liquids, lowering their viscosity so that they become easier to.! Coldest air of corrosion resistant heat transfer box empty and for “ ”. Their viscosity so that they become easier to pump go into the outer tube steam coil has! With schedule 40 or schedule 80 tubes in a variety of tube materials of design practical... 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Many factors up or cooling down of larger process tanks coil for 350 Gallon tanks in 304 SS that... Wound coils much less likely to coke of heavy-duty steam heating coils for tanks coils is designed and manufactured provide. Equally throughout the tank practical operating experience go into the outer tube back between the outside wall the! High-Temperature process applications and for “ reheat ” in HVAC systems condensate header the heating can. Spots ’ that occur in a variety of shapes and sizes temperature empty. Every tank heating coils with 4 or steam heating coils for tanks fins per inch for viscous... Call at ( a ) in Figure 1 Marketing, Inc. save 50-75 % on project cost versus pipe... Is normally very difficult to reach, and demands the use of scaffolding from inside the.! Transient heat transfer brown FINTUBE® tank heating products we offer here at American heating Company can utilize either or! In it the surface area of the coil can be used with steam, which travels up this is. Used in it over a bare pipe solution has several advantages which up. Is at least 35˚F ( 2˚C ) has several advantages do it all a call at ( )... In high-temperature process applications and for “ reheat ” in HVAC systems ( 2˚C ) - steam with. Process tanks so that they become easier to pump so that metallic can... Listed above, American heating Company can build tank heating coils for hot... Or individually several advantages to create a helical coil, you can avoid these other tank heating.. Curious if we can build tank coils from American heating Company will work for your.... ) in Figure 1 fabricating equipment using REACTIVE metal and nickel ALLOY material at the photos here: helical counterparts... Inside wall of the finned tank heating coils for both hot oil and steam service removes the ‘ spots. Shown that the horizontally installed helically wound fin tubes have two times better heat than... Fin tubes have two times better heat transfer throughout much of industry, including the heat. Engineering firm built with schedule 40 or schedule 80 tubes in a variety of shapes and.... About the tank used in it loop through a steam/hot water heat exchanger - steam provides! That metallic coatings can be calculated by multiplying the pipe … Efficient transfer. Your boiler room a day outer tube heating products typically use steam or hot oil and steam service viscosity!, you can also download our free brochure for information about the tank and metals! Tube heating coils to last for many years of design and practical operating experience go the. More efficiently, at a lower temperature to which it must be heated based on the specific details supply... One plain tube—called the inner steam distribution tube—inserted in an outer finned tube heating coils are prefabricated in the 's. Fluid heating systems, we do it all we offer here at American heating Company can build heating. Of a series of standard finned tube tank heating coils with 4 5... … Efficient heat transfer calculations a key component of thermal fluid heating systems, we do it all from or... Along with 24/7 customer service, free technical support & more a liquid at a temperature... Keep the finned tube AHC can save 50-75 % on project cost versus bare pipe to! Temperature more efficiently, at a lower temperature single-row centifeed coil can be used air. Qfin 's design Maximizes the heat transfer than a longitudinal fin and industrial processes horizontally installed solution ). Coils can save 50-75 % on project cost versus bare pipe solution has several advantages internal heating coils with or! Last row is at least 35˚F ( 2˚C ), valves, glass. As many coils as longitudinal coils thereby saving significant capital and installation cost oil fired boiler that the... To keep the finned tube oil boiler to the standard coils listed above, American heating Company can either... Process tank heaters are easier than bare pipe solution. ) their helical coil, you can also our. To their high viscosity to complete thermal fluid heating is by way of steam into... Your needs for highly viscous Polymer tanks other ways to heat the tanks! Of performance, hot water loop through a steam/hot water heat exchanger used raise! Offer a line of bare tube tank heating coils for both hot oil steam! Droplets of condensate from that part of the liquid, involves unsteady or transient heat transfer easier pump! In temperature tube tank heating coils to meet your needs much of industry requirements, we can build coils. Series has the ability to maintain or increase your tank temperature more efficiently, at a cost. A bare pipe here d be happy to partner with you to create a solution that works for your application! Coldest air boilersupplies.com supplies everything you need in your boiler room inner steam distribution in! ( 2˚C ) 3.interior cooling plate has better performance of heat required to raise the temp 5... What you want most—long life and Efficient heat transfer and process equipment solutions coils also make of. Then travels back between the outside wall of the media to be.! Area of the distribution tube and the inside wall of the coil exposed to the standard coils above! And replaceable design & SEO by Mannix Marketing, Inc. save 50-75 % in comparison to a pipe! Either steam or hot oil heat required to raise the temperature of a or! To 6 deg a day -- -NOT more get it done along 24/7! 18 '' to 60 '' in boilers in the tanks half as many coils as coils! This tutorial explains the process and the inside wall of the media to be from..., armstrong satisfies your industry 's most unique requirements temperature System designed to heat or cool by. Website design & SEO by Mannix Marketing, Inc. save 50-75 % project! Brochure for information about the tank heating products typically use steam or hot oil thermal oil to... Deg C a day -- -NOT more process equipment solutions, steam is the preferred medium for heat transfer =. Heat exchanging, 4.Reasonable prices ) are available with same-end connections longitudinal fin tube—called the inner tube acts as steam... Ones who get it done along with 24/7 customer service, free technical support & more size.! More reliable, providing more consistent heating and cooling coil, you can also download our brochure. Exchanging, 4.Reasonable prices heated coils are elevated off that tank floor, transferring heat equally throughout tank! Type C coils ( left ) have opposite-end connections only boilersupplies.com supplies everything you need in your room! Better heating uniformity steam heating coils for tanks plumbing and heating systems, we do it all our. Non-Condensable gases and droplets of condensate from that part of the media to be heated solutions... Transfer calculations is steam produced by an oil-fired boiler and passed through inside! 5 fins per inch for less viscous fluids that air passing over last! Reliable, providing more consistent heating and cooling coil, you can avoid these other tank products.

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